Stainless steel is a type of steel that contains at least 10.5% chromium³, which gives it remarkable resistance to corrosion and heat¹. Unlike ordinary steel, which rusts when exposed to air and moisture, stainless steel forms a thin layer of chromium oxide on its surface that protects it from further oxidation³. This makes stainless steel ideal for many applications where protection from bacteria, chemicals, or extreme temperatures is paramount².
Stainless steel is not a single material, but a family of about 200 alloys with different properties and compositions⁴. Some of the elements that can be added to stainless steel are nickel, molybdenum, titanium, aluminum, niobium, copper, nitrogen, sulfur, phosphorus, or selenium¹. These elements can enhance the corrosion resistance, oxidation resistance, or mechanical characteristics of stainless steel⁴.
One way to classify stainless steel is by its crystal structure or microstructure. There are five major groups of stainless steel based on this criterion: austenitic, ferritic, martensitic, duplex, and precipitation-hardening¹.
- **Austenitic** stainless steels are the most common and widely used type of stainless steel. They contain 16 to 26% chromium and up to 35% nickel¹. They have high corrosion resistance, good formability, and are nonmagnetic¹. They are also not hardenable by heat treatment¹. The most popular grade of austenitic stainless steel is 304, which contains 18% chromium and 8% nickel¹. It is used for aircraft, dairy and food-processing equipment, chemical tanks, and architectural applications¹.
- **Ferritic** stainless steels contain 10.5 to 27% chromium and are nickel-free¹. They have low carbon content (less than 0.2%) and are not hardenable by heat treatment¹. They have moderate corrosion resistance and good ductility¹. They are magnetic and have lower thermal expansion than austenitic steels¹. They are used for automotive trim, cookware, exhaust systems, and decorative applications¹.
- **Martensitic** stainless steels contain 11.5 to 18% chromium and up to 1.2% carbon with nickel sometimes added¹. They are hardenable by heat treatment and have high strength and hardness¹. They have modest corrosion resistance and are magnetic¹. They are used for cutlery, surgical instruments, wrenches, turbines, and valves¹.
- **Duplex** stainless steels have a mixed microstructure of austenite and ferrite⁴. They have high chromium (19 to 32%) and low nickel (3 to 9%) content with additions of molybdenum and nitrogen⁴. They have high strength and excellent corrosion resistance in chloride environments⁴. They are also resistant to stress corrosion cracking and pitting corrosion⁴. They are used for chemical plants, oil and gas pipelines, desalination plants, and marine applications⁴.
- **Precipitation-hardening** stainless steels can be hardened by heat treatment after being formed into the desired shape⁴. They have low carbon content and contain chromium (12 to 18%), nickel (3 to 8%), and other elements such as copper, aluminum, or titanium that form precipitates during aging⁴. They have high strength and good corrosion resistance⁴. They are used for aerospace components, gears, shafts, springs, and fasteners⁴.
Stainless steel is a remarkable alloy that has many applications in various industries. It is one of the most versatile and durable materials available today.
Source: Conversation with Bing, 5/15/2023
(1) Stainless steel - Wikipedia. https://en.wikipedia.org/wiki/Stainless_steel.
(2) Stainless steel | Definition, Composition, Types, & Facts. https://www.britannica.com/technology/stainless-steel.
(3) Cut-to-Size Stainless Steel - Metal Supermarkets. https://www.metalsupermarkets.com/metals/stainless-steel/.
(4) Stainless Steel - Properties, Grades and Applications | Fractory. https://fractory.com/what-is-stainless-steel/.
(5) What Is Stainless Steel and How Is It Made? - Unified Alloys. https://www.unifiedalloys.com/blog/what-is-stainless-steel.
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